二层沟槽织构对机床导轨表面润滑特性的影响

通过构建二层沟槽织构模型，仿真研究沟槽织构表面的流体动力效应。结果表明：沟槽容积相同时，与单层沟槽相比，二层沟槽的平均油膜压力可以达到单层沟槽的2.31倍；保持二层沟槽的量纲一总深度[β]1、第一层沟槽量纲一宽度[α]1不变时，随着第二层量纲一深度[β]2的增大，平均油膜压力先增大后减小，[β]2为4.4时，平均油膜压力达到最大值；第二层沟槽的量纲一宽度[α]2从0.25增大到0.45时，沟槽内的旋涡区也随之增大，平均油膜压力逐渐减小。     

考虑结构动态变形的缸套-活塞环润滑建模分析

缸套在燃烧冲击和活塞敲击激励下会产生接近表面粗糙度的动态变形,极有可能影响缸套-活塞环组件间的摩擦润滑过程。为了研究缸套动态变形潜在的影响,将动力学仿真获取的缸套内表面的动态变形经过处理后导入到润滑模型中,同时采用数值积分计算的方式对油液压力应力因子和剪切应力因子进行实时计算求解,使仿真计算更加符合实际情况。通过搭建同时考虑缸套变形与油液剪切特性影响的改进润滑模型,计算得到整个工作循环内活塞环上的最小油膜厚度和摩擦力曲线。结果表明:考虑缸套动态变形后的最小油膜厚度和摩擦力曲线出现了明显的波动,而且考虑缸套动态变形后的摩擦力比未考虑之前出现了明显下降。     

Impacts of layout,surface condition and alloying elements on diffusion welding of micro process devices

The formation of a monolithic part during diffusion bonding is accompanied by the diffusion of atoms across the bonding planes. At sufficient low roughness, it mainly depends on the temperature and dwell time. At the same time, the diffusion process competes against grain growth. By adjusting an appropriate level of bearing pressure, it is possible to control deformation taking into account additional parameters resulting from mechanical microstructures and the design and aspect ratio of the part. Furthermore, material properties, such as the content of alloying elements, the degree of cold work hardening and the grain size, have an impact on diffusion and deformation behavior. Also the surface condition of mating surfaces is important to diffusion kinetics and the quality of the joint. Especially passivation layers of corrosion‐resistant alloys, such as stainless steels and nickel‐based alloys, impair diffusion. In contrast to this, cold work hardening at low depth below the surface, e. g. by means of a blasting processes, may facilitate formation of a good bond and help to limit grain size. For oxide dispersion‐strengthened materials, additional impacts on diffusion bonding behavior applies.     

Thin‐film nanostructure and polymer architecture in semicrystalline syndiotactic poly(p‐methylstyrene)–(cis‐1,4‐polybutadiene) multiblock copolymers

The thin‐film morphology of stereoregular syndiotactic poly(p‐methylstyrene)–(cis‐1,4‐polybutadiene) (sP(pMS–B)) multiblock copolymers has been investigated using tapping mode atomic force microscopy with variation of the polymer composition and monomer block lengths. The morphology of the thin films ranges from isolated circular domains of sP(pMS) embedded into a matrix of polybutadiene (PB) to isolated domains of PB embedded into a matrix of sP(pMS), passing through bicontinuous (jagged) lamellae when the pMS concentration is in the range 20–67 mol%. Multiple folding of the polymer segments, i.e. where reciprocal inclusions of polymer segments to each other phase are able to generate greater domain, has been postulated and validated by considerations on the polymer architecture and the thermal and crystalline behaviour. © 2019 Society of Chemical Industry     

Effects of water molecules on the formation of transfer films and the occurrence of superlow friction

The establishment of superlow friction in moist air is very important for the engineering application of hydrogenated diamond-like carbon (H-DLC) films. Nevertheless, water molecules in the surrounding atmosphere always result in the failure of the near-frictionless state. This work aims to explore the effects of water molecules in the environment and the material of the counterparts on the tribological performance of a composite structure prepared by depositing MoS₂ on a H-DLC film. The results indicated that the existence of water molecules in the atmosphere is beneficial for achieving stable superlubricity for the material system because it helps retain the in-situ formed MoS₂ transfer film on the counterpart. In the presence of water molecules, the wear interface was replaced by a robust and incommensurate MoS₂ tribolayer/H-DLC sliding interface, which was responsible for the superlow friction achieved in this work. The results also revealed that the ZrO₂ counterpart was capable of retaining the as-formed MoS₂ transfer film and establishing long-lasting superlow friction even in dry air. The mechanisms behind this phenomenon are also discussed in this paper.     

Luminescent properties and X-ray imaging result of Lu2O3:Eu structured scintillation film on YSZ single crystal substrate by LCVD method

Micro-columnar structured europium doped lutecia (Lu₂O₃:Eu) scintillation film is one of the most attractive candidate materials for high-energy hard X-ray imaging detectors because of their excellent physical, scintillation properties and light guide effect. Lu₂O₃:Eu micro-columnar film (MCF) with 9 μm thickness was obtained on a yttrium stabilized zirconia (YSZ) (100) single crystal substrate by laser chemical vapor deposition (LCVD), and its structure, morphology, photoluminescence and scintillation properties were characterized. The structure and morphology of obtained film were investigated by grazing incidence X-ray diffraction (GIXRD) and scan electron microscopy (SEM). The photoluminescence and scintillation properties, including photoluminescence excitation (PLE), photoluminescence (PL), PL decay, X-ray excited luminescence (XEL), were measured and discussed. The X-ray imaging result of Lu₂O₃:Eu MCF on YSZ substrate was obtained for the first time and spatial resolution of 2 μm was obtained at BL13W beamline at Shanghai synchrotron radiation facility (SSRF).     

Lead-free BiFeO3 film on glass fiber fabric: Wearable hybrid piezoelectric-triboelectric nanogenerator

Constructing hybrid nanogenerators (NGs) based on triboelectric effect and piezoelectric effect can combine the merits of the individual type of NG thus have drawn great attention in flexible wearable electronics. Herein, we prepared flexible BiFeO₃ (BFO) film in a simple and cost-effective way, which was used to fabricate a wearable hybrid piezoelectric-triboelectric nanogenerator (H–P/TENG) with silk fiber. By optimizing the experimental conditions, the highest open-circuit voltage of 110 V and short-circuit current density of 3.67 μA/cm² were achieved under 1 Hz contact-separation movement. The device also showed the best output power density of 151.42 μW/cm² with load resistance of 250 MΩ. Stimulating by moving body, the fabricated H–P/TENG successively realized the harvest and conversion of mechanical energy into electric energy, demonstrating great potential to monitor posture and establish a self-powered system. Moreover, the proposed H–P/TENG exhibited great stable output after 1800 contact-separation cycles, indicating the outstanding structure stability and fatigue resistance. This work will provide not only a facile and viable way to realize the application of ferroelectric materials in H–P/TENG but also new opportunities for developing monitor posture and self-powered systems.     

Diluted chemical bath deposition of CdZnS as prospective buffer layer in CIGS solar cell

In this study, dilute chemical bath deposition technique has been used to deposit CdZnS thin films on soda-lime glass substrates. The structural, morphological, optoelectronic properties of as-grown films have been investigated as a function of different Zn²⁺ precursor concentrations. The X-ray diffractogram of CdS thin-film reveals a peak corresponding to (002) plane with wurtzite structure, and the peak shift has been observed with the increase of the Zn²⁺ concentration upon formation of CdZnS thin film. From morphological studies, it has been revealed that the diluted chemical bath deposition technique provides homogeneous distribution of film on the substrate even at a lower concentration of Zn²⁺. Optical characterization has shown that the transparency of the film is influenced by Zn²⁺ concentration and when the Zn²⁺ concentration is varied from 0 M to 0.0256 M, bandgap values of resulting films range from 2.42 eV to 3.90 eV while. Furthermore, electrical properties have shown that with increasing zinc concentration the resistivity of the film increases. Finally, numerical simulation validates and suggests that CdZnS buffer layer with composition of 0.0032 M Zn²⁺ concentration would be a promising candidate in CIGS solar cell.     

Effect of Y concentration and film thickness on microstructure and electrical properties of HfO2 based thin films

In this work, we introduced a simple solution processing method to prepare yttrium (Y) doped hafnium oxide (HfO₂) based dielectric films. The films had high densities, low surface roughness, maximum permittivity of about 32, leakage current < 1.0 × 10^?7 A/cm² at 2 MV/cm, and breakdown field >5.0 MV/cm. In addition to dielectric performance, we investigated the influence of YO_1.5 fraction on the electronic structure between Y doped HfO₂ thin films and silicon (Si) substrates. The valence band electronic structure, energy gap and conduction band structure changed linearly with YO_1.5 fraction. Given this cost-effective deposition technique and excellent dielectric performance, solution-processed Y doped HfO₂ based thin films have the potential for insulator applications.